In the upcoming China International Mould Technology and Equipment Exhibition, which will be grandly opened in Shanghai New International Expo Center from June 5 to June 8, the Caos COSMOPlat industrial Internet platform will undoubtedly become one of the focuses of the whole exhibition. The exhibition attracted nearly 100 professional visiting groups at home and abroad and more than 10000 industry visitors. The Caos COSMOPlat industrial Internet platform will show up with excellent solutions in the two directions of lean mold manufacturing and intelligent management of mold numbers, which will make the majority of participants full of expectations and look forward to the new fashion in the mold industry.
The theme of this year's International Mold Exhibition is "Innovation, Intelligence, Gathering Strength, Carrying Bracelets for the Future", with a deep focus on industry chain collaboration, striving to create a close connection between the upstream and downstream industry chains of molds. It is committed to promoting the integration of trade and procurement industry chains, accelerating the construction of industrial ecosystems, stabilizing upstream and downstream supply, and enhancing the overall efficiency and level of the industry chain. At such an industry event, the debut of the Caos COSMOPlat industrial Internet platform is of great significance.
Focusing on two major directions: innovative transformation in manufacturing and management
In terms of lean mold manufacturing, Caos COSMOPlat industrial Internet platform has unique advantages. It relies on a 150000 square meter intelligent factory, more than 30 years of deep technical accumulation, and an elite team composed of senior structural designers and senior engineers, to provide one-on-one specialized mold customization services for mold demand side enterprises with precision. Whether it is complex and precise mold structure design or customized molds that meet specific production process requirements, COSMOPlat can handle it with ease with its strong technical strength and rich experience.
In the field of intelligent mold production, COSMOPlat has completely revolutionized the traditional "human+equipment" production mode with its innovative "industrial brain+robot+equipment" intelligent manufacturing scenario. Through the intelligent decision-making of industrial brains, efficient and precise operation of robots, and collaborative operation of advanced equipment, the mold processing efficiency of mold manufacturing enterprises has been greatly improved, and the processing quality has also achieved a qualitative leap. The previously time-consuming and labor-intensive mold manufacturing process has become more efficient, precise, and stable under the intelligent transformation of COSMOPlat, which has given the enterprise an advantage in the fierce market competition.
In terms of digitalization in mold management, COSMOPlat has proposed a "end+cloud" solution consisting of "NB IOT mold intelligent terminal+IoT management cloud platform". This solution is like installing a pair of "smart eyes" for mold users, realizing a series of practical and efficient scenario based functions such as real-time monitoring of mold position, automatic inventory, traceability control, production capacity analysis, and maintenance warning. For enterprises with large-scale mold assets, this means that the entire process of mold asset visualization management can be carried out, from the storage location, usage status to maintenance plan of molds, everything is clear and understandable, greatly improving the efficiency and accuracy of mold management, reducing management costs and risks.
Directly targeting two major solutions: excellent presentation of graphite electrodes and smart molds
The graphite electrode full scene flexible production line solution launched by Caos COSMOPlat industrial Internet platform can be regarded as an industry model. With its outstanding intelligent manufacturing team and cutting-edge technology, it has created the world's first flexible production line for graphite electrodes in all scenarios. This production line has numerous remarkable advantages, supporting multiple bases and clamping methods, greatly improving assembly efficiency and automation level, and effectively reducing downtime. In terms of detection accuracy, it has reached the leading level in the industry, ensuring the high-quality production of graphite electrodes. Its intelligent electrode storage warehouse is a major highlight, which can achieve precise management of electrode information and avoid the risk of electrode information confusion and loss. At the same time, through the innovative form of "transforming large into small", the recycling of electrode raw materials has been achieved, which not only efficiently utilizes resources, but also brings tangible economic benefits to the enterprise. The annual cost savings are as high as 1.13 million yuan, and the mold manufacturing cycle is shortened by 10%, fully demonstrating the strong strength and innovative spirit of COSMOPlat in the field of intelligent manufacturing.
The smart mold solution that integrates intelligent management, scientific technology, and intelligent production has brought a new management and production mode to the mold industry. Through cloud based technology for molds, a series of core functions have been achieved, including initial testing, recommended mold transfer and production processes, integration of standard processes, quality monitoring, real-time curve diagnosis, and digital mold management. In the past, in the process of mold production, process debugging, production monitoring, and mold management often relied heavily on manual experience. This traditional mode is not only inefficient, but also prone to human errors. The smart mold solution has completely solved these problems through intelligent means, resulting in a 500% increase in mold management efficiency and a 6% increase in order delivery and fulfillment rate. At the same time, the cloud integrates more than 300 sets of process data, providing powerful technical support for mold production and reducing the number of single mold debugging by 43%. It achieves the integration of scientific process optimization and intelligent production, bringing significant economic and social benefits to the manufacturing industry and promoting the mold industry to take a solid step towards intelligence and efficiency.
Caos COSMOPlat industrial Internet platform has always been committed to building a vertical industrial Internet ecosystem in the mold industry. It integrates resources from various links of the industrial chain, providing a comprehensive solution from product development, design, process optimization, equipment management to maintenance services, comprehensively improving the quality and efficiency of mold production. It adheres to the industry development concept of "smart empowerment of molds, IoT innovation for the future", continuously empowers upstream and downstream enterprises in the mold industry chain, and injects strong impetus into promoting the entire mold industry to achieve higher levels of development with a more complete empowerment system and platform ecology.
At the upcoming mold conference, the Caos COSMOPlat industrial Internet platform will discuss the future development trend of the mold industry with industry colleagues and share the latest technical achievements and application cases. This will be a smart feast for the mold industry, and we sincerely invite people from all walks of life to participate and witness the continuous prosperity and progress of the mold industry driven by innovation, and explore a more brilliant future for the mold industry together.